Boot up issue on new revision custom board

I have an OSD3358-512M-ISM custom board that we are on a 3rd revision. On this 3rd revision I am having issue with boot up. The first two boards had no problem with boot up and this was only introduced in this revision. I have attached revision 2 schematic also.

I have attached the schematic of the relevant part of OSD power called Sheet 3 & Sheet 4 for rev 3.

The issue is when powering up the board for the first time, we noticed that we were not getting any CCC’s through the debug serial port. We thought it might be the buffer, however, when we probed it we didn’t see any data coming through. Also the SD Card clock line was not outputting anything. However, all the power supplies that the OSD generates (3.3V_1, 3.3V_2, 3.3V_3, SYS_VDD_1.8) are all up. Also PMIC_PGOOD was high.

We found that when we hold PMIC_PGOOD to ground for longer period of time (around 500mS, while the usually time from power up is around 50mS+) we can get the OSD to boot and output CCC and we were able to flash the OS. However, when we turn off the board and turn it back on it doesn’t come back up and just draws a steady current (125mA at 15V input to power supplies), unless we drive PMIC_PGOOD to ground again.

The only change we did from the last revision of the board is that we are feeding power from and LDO and not a buck converter. We did remove the LDO and fed it directly to 5.5V of the buck converter but that didn’t change anything.

We went ahead and removed the supervisor circuitry and replaced the SN74L-g17 version with the g07 version like what is in the red card. We connected the Y output of the open drain buffer to R135. We basically replicated the exact circuit that was suggested here https://octavosystems.com/app_notes/osd335x-schematic-checklist-am335x/#_Toc382081437 under reset circuit Case 1. We have also tried adding a pull up to 3.3V_1 on the reset with the current configuration and that didn’t really do anything. I have attached a schematic of what it looks like now named reworked rev 3.

After the changes, the OSD still will not come up unless I pull down PMIC_PGOOD or I pull down PMIC_NRESET. However, I can hold down PMIC_PGOOD as I am powering up and letting it go will start the board normal, however, if I do the same thing with PMIC_NRESET it will not work. I have to boot up the board first then pull down PMIC_NRESET for the OSD to come up.

As for our last revision board (rev 2), we didn’t change anything major. This is the exact same parts we have used in both boards. The only thing that we think might cause issues but we are not sure about is the 5.5V_OSD that is connected to USB0_VBUS and USB1_VBUS, that is the only one that we can’t really do much with since we have no access to those pins.

On this current revision we also added a temp sensor that is connected to I2C and a accelerometer that is connected using SPI. However, I measured the pins on those chips and they are not outputting anything on boot up.

I have also measured the power supplies referenced to PMIC_GOOD, and it seems like they all come up before PMIC_GOOD get released. I have checked 3.3V_1, 3.3V_2, 3.3V_3, SYS_RTC_1.8V & SYS_VDD_1.8V.

Any thoughts would be appreciated it.